Field Joint Coating

FIELD JOINT COATING

They are applied to change substrate properties (corrosion resistance, abrasion, adhesion, conductivity, etc.) materials Technologies:

LiquidsEpoxy Phenolic – Epoxy Urethanes
PowderFBE (Fusion Bonded Epoxy) – Fluoro Polymers – Nylon
Others Chemical deposition

Why Coated Internally ?

  • Surface Preparation
  • Application controlled conditions (% RH, ° T)

Why Coated Internally ?

  • It is providing constant protection against corrosion and abrasion caused by the fluid through a uniform physical barrier.
  • Prevents corrosion of the material throughout the cycle, storage, commissioning, operation and stops.
  • Increases the production rate.
  • Control of deposition of paraffins, asphaltenes and fouling materials.
  • Improved hydraulic system efficiency (reduction of friction coefficient) thus increasing the transport capacity of the system fluid.
  • Lower production costs by pumping (investment pays for itself in less than three years).
  • Reduced maintenance costs (pigging and inhibitors).

Advantages of Internal Coatings

      • It represents lower investment costs compared with steel alloys greater
Alloy SteelCost Driver
Naked Carbon Steel100 % (base cost)
Carbon Steel Lining150 %
Stainless Steel 316L600 %
Stainless Steel 904L900 %
Inconel 6251800 %
Inconel 8252200 %
      • You can use pipes and fittings smaller thicknesses (Schedules), since it is not necessary to design with safety margins lost by corrosion.
      • It facilitates inspection and commissioning.
      • Extends the life of the material.
      • Different coatings for different applications and operating conditions.
      • Quick return on investment.

FBE
So what is the FBE

It is an epoxy powder coating adhesion by fusion (Fusion Bonded Epoxy – FBE)., industry standard, environmentally safe, heat-stable, and widely used as corrosion protection of pipe and fittings
system FBE coating consists of applying a resin termodirigída, applied in thicknesses of 400 -. 600 microns on the surface
Epoy The film exhibits an extremely hard and smooth surface with excellent adhesion to the steel surface, excellent chemical resistance, high strength the efforts of the terrain making it a lasting and reliable coating.

Uses

The FBE anticorrosion coating is widely used for the protection of pipes, fittings and equipment steel transmission and distribution networks of the oil products sector.
Likewise it has wide application in other sectors such as mining, agribusiness, construction, etc.

Advantages of Using Internal Coatings FUSION BONDED EPOXY (FBE)

      • Durability and high performance under different conditions (proven over 50 years)
      • It works perfectly with cathodic protection systems
      • Film with high density of links (high cross-linked film)
      • High impact resistance
      • High abrasion resistance
      • High flexibility
      • Short times of application and curing
      • Environmentally friendly (does not contain VOC)

Testing 

Abrasive Characterization

      • Fineness
      • Hardness
      • Density
      • Specific Gravity
      • Conductivity

Surface Preparation

      • Measurement of environmental conditions (T °, RH, dew point)
      • Anchoring profile
      • Sales in quantifying Substrate
      • Readiness Assessment: Brush Off, Commercial, Near White Metal, Metal White, Manual, Mechanic

Covering

Visual InspectionMeasuring wet film Experosres
Measurement of Dry Film ThicknessMeasuring Adhesion Pull Off
Measurement of Adhesion to SteelAdherence Measurement First
Adherence measurement of Existing CoatingAdhesion Measurement Tangential
Measurement Method Tape AdhesionAdhesion Measuring Tape to Tape
Hardness TestImpact Resistance
Abrasion ResistanceFlexural Strength
Tensile StrengthPenetration Resistance
Thermal ResistanceChemical Resistance
Electrical detection of Discontinuities (Holiday High and Low)Porosity of the coating
FlexibilityCathodic disbondment
Performance Assessment Salina HousePerformance Assessment humid chamber

All tests were conducted under ASTM, SSPC, CSA, NACE, ISO standards, among others.

WHY CHOOSING US?

      • Company consolidated in the market
      • Extensive experience in coatings
      • Solid Infrastructure
      • Automated processes
      • We have International Experience
      • Exclusive and registered designs: WEJ ® System
      • Advice on the selection of coatings according to the application
      • Guaranteed Products and Services
      • Short response times
      • Development of turnkey projects and special projects
      • Strategic partners
Export Destinations of our Sleeves
MIDDLE EAST

» Saudi Arabia
» Iran
» Iraq
» Uae
» Qatar
» Bahrain
» Oman
» Kuwait
» Turkey
» Yemen
» Syria
» Jordan
» Cyprus

AFRICA

» Nigeria
» Algeria
» Angola
» South Africa
» Libya
» Egypt
» Sudan
» Equatorial Guinea
» The Republic Of Congo
» Gabon

NORTH AMERICA

» Usa
» Canada
» Mexico
» Panama
» Costa Rica
» Puerto Rica
» Trinidad And Tobago
» Jamaica
» Bahamas
» Denmark

EUROPE

» Russia
» Norway
» Germany
» France
» Italy
» Uk
» Spain
» Ukraine
» Netherland
» Belgium
» Greece
» Czech Republic
» Portugal
» Hungary
» Albania
» Austria
» Switzerland
» Slovakia
» Finland
» Ireland
» Croatia
» Slovenia
» Malta

ASIA

» India
» Singapore
» Malaysia
» Indonesia
» Thailand
» Vietnam
» South Korea
» Japan
» Sri Lanka
» Maldives
» Bangladesh
» Mayanmar
» Taiwan
» Cambodia

SOUTH AMERICA

» Argentina
» Bolivia
» Brazil
» Chile
» Venezuela
» Colombia
» Ecuador
» Guyana
» Paraguay
» Uruguay

Need help about Pipe Sleeve, Insert Sleeve or Coatings etc

Only manufacturer of Insert Sleeve / Pipe Sleeve / Internally Coated Pipe Sleeve in India upto 72 inch OD.